Heat Pipe Design
Heat Pipe Working Fluids Because a heat pipe is an evacuated
For electronics cooling device, the working fluid in a heat
applications, copper/water heat pipes pipe will boil at any temperature
are typically used. If the application above its freezing point. The heat
requires heat pipe operation below pipe will begin to operate as soon
0˚C (32˚F), copper/acetone or copper/ as heat is applied to the device. The
methanol heat pipes are often used. internal pressure of a heat pipe is the
Under most conditions, water is saturation pressure of the working
thermodynamically superior to other fluid at the corresponding heat pipe
fluids and is the fluid of choice within operating temperature. For example,
its operating temperature range. the internal pressure of a heat pipe
         The typical operating temperature with water as the working fluid is
         range for a copper/water heat pipe 0.29 psi at 20˚C, 14.7 psi at 100˚C,
         is 10˚C to 200˚C (50˚F to 392˚F), but 224.9 psi at 200˚C, and 1,245 psi at
         it can be extended to temperatures 300˚C. Within a heat pipe, working
         above 300˚C (572˚F) using alternative fluids, including water, maintain their
         envelope and wick structure normal freezing points. A properly
         materials. designed copper/water heat pipe will
not be damaged by the freeze/thaw
cycle found in many commercial and
military applications.
     Advanced Wick Structures
The heat flux capability of a heat pipe is determined by the boiling limit in the wick structure. Grooved, screen and
sintered wick structures provide capillary pumping to return liquid to the evaporator and also serve as extended 
       surfaces   for evaporation or boiling heat transfer enhancement.